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Inside Yamaha WaveRunner XLT1200 (2001, 2002, 2003, 2004 & 2005) PWC Repair/ Service PDF Manual,benefits for you:

Contents of this Yamaha WaveRunner (Wave Runner) 2001, 2002, 2003, 2004 & 2005 XLT1200 (XLT-1200) Factory Service Manual. This instant eBook contains fully detailed step-by-step repair procedures with hundreds of picture illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. This expert text guide book will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like engine overhaul. Covers every thing you will ever need to know to fix anything on your 2001, 2002, 2003, 2004 & 2005 XLT1200 (XLT-1200) WaveRunner.

File Format: PDF
Delivered In: PDF Format
Pages: 531
Language: English & also in Spanish, French & German.
Book Marked for Easy Navigation: YES

Below is just a SMALL sample of the topic covered in this Yamaha WaveRunner XLT1200 (XLT-1200) Factory Service Manual as there is just far to much to list. This manual covers everything.

IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PRIMARY I.D. NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENGINE SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PUMP SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HULL IDENTIFICATION NUMBER (H.I.N.) . . . . . . . . . . . . . . . . . . . . . 1
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MEASURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS
GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAINTENANCE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
JET UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TIGHTENING TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SPECIFIED TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FUEL LINE ROUTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CABLE LINE ROTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PERIODIC INSPECTION AND ADJUSTMENT
MAINTANANCE INTERVAL CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PERIODIC SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Trolling speed adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Carburetor adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FUEL SYSTEM
FUEL LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 13
CARBURETOR REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 14
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 16
SERVICE POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
High and low speed screws adjustment . . . . . . . . . . . . . . . . . . 17
Throttle valve synchronization inspection and adjustment . 17
Choke valve synchronization inspection and adjustment . . . 18
Carburetor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ENGINE UNIT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 19
REED VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 21
EXHAUST RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 22
EXHAUST CHAMBER REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 23
EXHAUST CHAMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 24
CYLILNDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
REMOVAL AND INSTALLATION CHART . . . . . . . . . . . . . . . . . . . . . . 25
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EXPLODED DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
REMOVAL AND INSTALLATION CHART . . . . . . . . . . 26
SERVICE POINT . . . . . . . . . . . . . . . . . . . 27
Cylinder inspection . . .. . . . . . . . . . . 27
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . 28
EXPLODED DIAGRAM . . .. . 28
REMOVAL AND INSTALLATION CHART . . .. . 28
SERVICE POINT . . . . . .. . . . . 29
Piston inspection . . .. . 29
FLYWHEEL MAGNETO AND BASE . . . . . . .. . . 30
EXPLODED DIAGRAM . . . . . . . . . 30
REMOVAL AND INSTALLATION CHART . . . . . . 30
SERVICE POINTS . . . . . . . . . 32
Coupling flange removal and installation . . . . . . . . . . . . . . . . . 32
Flywheel magneto removal and installation . . . . . . . . . . . . . . . 32
ELECTRICAL UNIT . . . . . . . . . . . . . . . . 33
EXPLODED DIAGRAM .

2001 - 2004 Yamaha Waverunner XLT1200 Workshop Repair Service Manual
2001 – 2004 Yamaha Waverunner XLT1200 Workshop Repair Service Manual
Step by step repairs. All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all disassembly, repair, assembly and inspections…
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